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Magnaflux

Magnaflux Zyglo ZL-19 Penetrant - Level 1

Magnaflux Zyglo ZL-19 Penetrant - Level 1

SKU: SKU:01-3263-40

Stock Status: In stock
Regular price $550.00
Regular price Sale price $550.00
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Magnaflux ZL-19 Level 1 Water Washable Fluorescent Penetrant

Designed specifically for non-safety critical components, this water-washable Level 1 penetrant excels in detecting larger discontinuities in rough or unmachined surfaces such as castings and forgings. It is particularly suited for inspecting a variety of automotive and industrial components, including engine cylinder blocks, power train components, rocker arms, and pistons.

The ZL-19 penetrant features exceptional washability, allowing for easy removal and leaving minimal background fluorescence for clearer indications, even on rough surfaces. This efficient rinsing process not only reduces water usage but also simplifies the disposal of rinse water, making it an environmentally friendly choice.

By utilizing ZL-19, users can significantly lower their overall cost per part through reduced penetrant loss, expedited washing and inspection processes, and decreased rinse water expenses. It is compatible with various developers, including ZP-4D dry powder, ZP-5B water suspendible in agitated tanks, and ZP-9F non-aqueous developers. When illuminated with a UV-A light source, indications will display as a vivid green-yellow fluorescence.

Benefits

Enhance defect detection on cast parts & rough surfaces

  • Improves identification of defects like hot tears, laps, and cold shuts.
  • Indications are more prominent due to reduced background fluorescence.

Accelerate your inspection process

  • Quick application and removal due to excellent surface wetting and washability.
  • Designed to be spray-friendly, preventing nozzle clogging in automated systems.

Performance and Safety

  • Utilize less penetrant per part with reduced drag out.
  • Allows for the reuse of penetrant from the dwell cycle, maximizing efficiency.
  • Meets all EHS requirements, ensuring a comfortable work environment.

Specifications & Applications

  • Level 1 sensitivity, ideal for detecting open-to-surface defects.
  • Compatible with various NDT methods and UV light sources.
  • Applicable for castings, forgings, and rough surface finishes.
  • Defect examples include cracks, seams, delamination, and porosity.

This versatile penetrant is available in convenient container sizes, ensuring that you have the right amount for your inspection needs. Experience improved inspection quality and operator safety with Magnaflux ZL-19.

Defect location: open to surface

Ideal for:

  • Castings
  • Forgings
  • Rough surface finish
  • Unmachined parts
  • Engine cylinder blocks
  • Power train components
  • Rocker arms
  • Pistons
  • Steering knuckles
  • Automated penetrant lines

Defect examples:

  • Cracks
  • Seams
  • Cold shuts
  • Delamination
  • Porosity
  • Hot tears
  • Laps

SPECIFICATION COMPLIANCE

  • AECL
  • AMS 2644
  • ASME
  • ASTM E1417
  • ASTM E165
  • Boeing BAC 5423 PSD 6-46 or 8-4
  • Boeing PS-21202
  • MIL-STD-2132
  • MIL-STD-271
  • NAVSEA T9074-AS-GIB-010/271
  • QPL SAE AMS 2644

Q&A: Magnaflux ZL-19

What is ZL-19?

Q: What type of penetrant is ZL-19?

A: ZL-19 is a water-washable fluorescent penetrant, Type 1, designed with Level 1 (low sensitivity for large defects). It is intended for rough or unmachined surfaces.

Q: What kinds of surfaces or parts is it used on?

A: It’s especially suited for castings, forgings, pistons, rocker arms, steering knuckles, engine cylinder blocks, and general industrial components with rough surface finish and unmachined parts.

Applications & Defect Types

Q: What defect types can ZL-19 find well?

A: Open-to-surface defects such as cracks, seams, cold shuts, laps, porosity, delamination, and hot tears.

Q: Is it suitable for safety-critical parts?

A: Generally no for highly safety-critical parts or very fine defect detection. It is more for non-safety-critical components and rough surfaces.

Benefits & Trade-Offs

Q: What are the advantages of using ZL-19?

A:

  • Good indication contrast, even on rough surfaces.
  • Fast wash-off speeds up inspection and reduces rinse water usage.
  • Spray-friendly; does not clog automated spray nozzles.

Q: What are the limitations?

A:

  • Lower sensitivity may miss fine or shallow defects.
  • Wash pressure/time must be carefully controlled to avoid washing off indications.
  • Skin and eye irritation; aspiration hazard if swallowed. PPE required.

Standards & Compliance

Q: What specifications does ZL-19 comply with?

A: QPL SAE AMS 2644, ASME BPVC, ASTM E1417, ASTM E165, Boeing BAC 5423 PSD 6-46/8-4, PS-21202, MIL-STD-2132, MIL-STD-271, NAVSEA T9074-AS-GIB-010/271.

Safety, Handling & Storage

Q: What are the hazard classifications for ZL-19?

A: Skin irritation — Category 2; Eye damage — Category 1; Aspiration hazard if swallowed.

Q: What PPE is recommended?

A:

  • Gloves resistant to chemicals
  • Eye protection (goggles/face shield)
  • Protective clothing
  • Good ventilation; avoid inhaling spray mist
  • Clean up residues properly

Environmental Considerations

Q: What are the environmental impacts of ZL-19?

A: May cause long-term adverse effects in aquatic environments. Spills should be contained and prevented from entering drains or waterways. Dispose of waste according to federal, state, and local regulations.