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Magnaflux Zyglo ZL-60D Penetrant - Level 2

Magnaflux Zyglo ZL-60D Penetrant - Level 2

SKU: SKU:01-3272-78

Stock Status: In stock
Regular price $633.00
Regular price Sale price $633.00
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Magnaflux ZL-60D Level 2 Water Washable Fluorescent Penetrant

Designed for optimal performance on rough machined surfaces, ZL-60D is a medium-sensitivity, water-removable penetrant that excels in detecting indications in castings, forgings, extrusions, and other textured surfaces. This versatile penetrant washes off quickly and easily, minimizing fluorescent background to enhance indication clarity and improve inspection reliability.

As a true “work-horse,” ZL-60D is suitable for a broad spectrum of applications, effectively identifying various defects such as cracks, seams, laps, cold shuts, laminations, and porosity. Its high alloy compatibility makes it safe for use on most engineering and aerospace materials, including aluminum, steel, nickel, and titanium.

Recognized on the QPL SAE AMS 2644 Qualified Product List and approved for use by Pratt & Whitney, ZL-60D meets extensive specification compliance, ensuring its adaptability across multiple industries. Recommended developers include ZP-4D dry powder, SKD-S2 or ZP-9F solvent-based, and ZP-5B water-based options.

Benefits

Enhance Indication Detection

  • Facilitates clearer indications by easily washing off excess penetrant with water.
  • Reduces background fluorescence, even on rough surfaces.

Maximize Application Versatility

  • Ideal for a wide variety of part types due to its Level 2 sensitivity.
  • Offers universal specification conformance and rapid, even surface wetting.

Cost-Effective Performance

  • Provides value at each step of the inspection process.
  • Quick application with high surface wetting.
  • Easily removable with water, resulting in less penetrant usage over time.

Operator Comfort and Safety

  • Promotes a comfortable work environment, enhancing inspection quality.
  • Minimizes discomfort from strong odors and exceeds all EHS requirements.

Features

  • Bright, high-contrast indications.
  • Good removability and excellent rough surface washability.
  • Water washable with high flash point and very low odor.
  • High thermal resistance and UV stability.
  • Very low toxicity and optimized capillary action.

Use Recommendations

NDT Method: Fluorescent Penetrant Testing

Sensitivity Level: Level 2, medium sensitivity

Temperature Range: 40 to 125°F / 4 to 52°C

Container Sizes Available: Various sizes including aerosol, pail, and drum options.

Defect location: open to surface

Ideal for: Castings, Forgings, Extrusions, Welds, Machined components, Aerospace alloys.

SPECIFICATION COMPLIANCE

  • AECL
  • AMS 2644
  • ASME BPVC
  • ASTM E1417
  • ASTM E165
  • Boeing BAC 5423 PSD 6-46 or 8-4
  • Boeing PS-21202
  • GE P3TF2
  • GE P50YP107
  • Honeywell EMS 52309
  • ISO 3452-2
  • MIL-STD-2132
  • MIL-STD-271
  • NAVSEA T9074-AS-GIB-010/271
  • Pratt & Whitney PMC 4350

Q&A: Magnaflux ZL-60D

What is ZL-60D?

Q: What type of penetrant is ZL-60D?

A: ZL-60D is a water-washable fluorescent penetrant, also known as Type 1 penetrant (fluorescent) using Method A or C for removal. It provides medium sensitivity (Level 2).

Q: What kinds of surfaces or parts is it designed for?

A: It’s developed especially for rough machined surfaces, like castings, forgings, extrusions, welds, and general machined components. It works well on aerospace alloys too, including aluminum, steel, nickel, and titanium.

Specifications & Features

Q: What are its key performance properties?

A:

  • Bright, high-contrast indications under UV light.
  • Good removability and excellent washability even on rough surfaces.
  • High flash point (> 200 °F / > 93 °C) for the bulk liquid.
  • Very low odor, low toxicity, low volatility.
  • Good thermal resistance and UV stability.

Standards & Compliance

Q: What specifications does ZL-60D meet?

A:

  • QPL SAE AMS 2644 Qualified Product List
  • ASME BPVC
  • ASTM E1417, ASTM E165
  • Boeing, GE, Honeywell, Pratt & Whitney approvals
  • ISO 3452-2, MIL-STD-2132, MIL-STD-271, NAVSEA T9074-AS-GIB-010/271

Applications & Defect Types

Q: What kinds of defects can ZL-60D reveal?

A: Surface-open defects like cracks, seams, laps, cold shuts, porosity, delaminations, and laminations.

Q: On what materials is it safe to use?

A: Compatible with a wide range of aerospace and engineering materials: aluminum, steel, nickel, titanium, etc.

Benefits & Trade-Offs

Q: What are the main advantages of using ZL-60D?

A:

  • Balanced sensitivity: detects meaningful defects while reducing false positives.
  • Good wash-off behavior, even on rough surfaces.
  • High flash point and low odor improve safety and comfort.
  • Broad approvals allow use across many industries and jobs.

Q: What limitations or special care is needed?

A:

  • Very fine defects may require higher sensitivity penetrants.
  • Must control wash-off to avoid washing out shallow defects.
  • Risk of skin & eye irritation; inhalation risk if sprayed.

Safety, Handling & Storage

Q: What are the hazard classifications for ZL-60D?

A:

  • Skin Irritation (Category 2)
  • Eye Damage (Category 1)
  • Skin Sensitization (Category 1)
  • Aspiration Hazard (if swallowed enters airways)

Q: What PPE is recommended?

A:

  • Chemical resistant gloves
  • Eye protection (goggles or face shield)
  • Protective clothing
  • Good ventilation or respirator if aerosol mist is present

Q: Fire / storage hazards?

A: Bulk liquid has high flash point (> 200 °F / > 93 °C). Aerosol form is flammable and pressurized; handle carefully.

Disposal & Environmental

Q: How should disposal of ZL-60D be done?

A: Follow local, state, and federal regulations. Do not release into water systems. Absorb spills and use licensed waste handlers.

Q: Environmental hazards?

A:

  • May cause long-term adverse effects to aquatic environment.
  • Bioaccumulation / persistence data not fully established.